Aviator Hat
Digital Pattern + Video Class

Aviator Hat
Digital Pattern + Video Class

$10.00 USD
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Let your spirits fly, with our take on the classic aviator hat. From tiny newborns to fun loving adults - this wintery hat will keep heads snug, cosy and ready for adventure.

Easy-to-make and versatile, this pattern uses less than half a metre/yard of fabric, perfect for using up those scraps of your most precious fabrics.

Skill level:  Adventurous beginner 

Aviator Hat sewing pattern by Twig +Tale

  • Long or short ear flaps
  • Optional ear warmer
  • Compatible with Animal add-on (or ears from Evergreen Bonnet)

Make old things new again! Twig & Tale patterns pair wonderfully with recycled fabrics. Look to gently used corduroy or wool garments, denim, wool blankets, and leather/suede/fur garments for inspiration.

Sizing + Supplies

The Aviator hat pattern includes 11 sizes from preemie through to XL adult
View size chart + materials list 

Printing Info

This digital pattern is tiled and designed to print using your home printer on either US Letter, or A4 paper.  

The pattern includes a nifty “layers” feature, allowing you to print only the size(s) you need, or all of the sizes. Full step-by-step printing instructions are supplied.

FAQ

View pattern FAQs

Cover Image by Angela Schade

  • Look Inside
  • Works With

The Aviator Hat pattern instructions also include video guides for step!

Mashes With

This pattern is designed to "mash" with elements of the following

Add-Ons

Expand your pattern with these creative add-ons

Customer Reviews

Based on 66 reviews
97%
(64)
3%
(2)
0%
(0)
0%
(0)
0%
(0)
R
Roxanne Seymour (Westlock, CA)
Cousin Eddie Winter Hat

I love this style of hat. Made a few in different sizes
Thanks for the pattern
Easy sew

P
Patricia Cugnod (Grenoble, FR)
a gênions pattern

a very beautiful hat and the instructions are easy

K
Karen-Lee Andrew (Drumheller, CA)
Fun little pattern

Well written pattern succinct and easy to follow. I did have one small glitch where I sewed two seams wrong. I went to their page, asked the question and they had me on my way quite quickly. I have made two hats and see many more in my future. I should also mention I took the recycling challenge and am using thrifted fabric.

C
Clare Pearce (Cardiff, GB)
Lovely hat design

I bought this pattern to make a secret santa present and it went down SO well! I have since made another four and have enjoyed making them all. I made some out of waterproof fabric and fluffy blanket on the inside and they are great in cold, drizzly weather. Absolutely loads of compliments on them too. I measured my girls' heads and they came up as L child but they were a little tight still. I think this is because I used the thick material to line it so would go up a size next time.

C
Camilla Pepe (Vancouver, CA)
Very cute with some fitting problems

I made the aviator hat for my two years old daughter’s Halloween costume as Amelia Earhart with the intention of creating something that she could use all winter… the hat came out super cute but definitely too big and even if someone might say that it’s good she had some room to grow in, she didn’t want to wear it because the hat kept covering her eyes (and when she had the jacket on, it was even worse) so I had to unpick and start over. Eventually I managed to have a hat that she can happily wear. If it wasn’t for the sizing problem I had, the pattern itself is very well done with lots of pictures and clear instructions. I will definitely give it a go again because everyone is complimenting my daughter when she’s wearing her aviator hat!

Thank you for your review - I'm so glad to hear you eventually got a hat you loved! It really is quite darling. I'd be happy to help you troubleshoot fitting if you like - you can email me at support@twigandtale.com and I can go over it with you for future makes!

H
Holly Reid (Caulfield South, AU)
Aviator baby

This was fun to make but I was unsure of the sizing for a 1 1/2 year old. I chose M, but it was too small after all the work. I’ll send it to a friend’s granddaughter going into northern hemisphere winter.

M
M Hexom (Milwaukee, US)
Love this pattern (and Twig and Tale)!

I have made multiple Twig and Tale patterns. As a beginner, I can't begin to explain how thankful I am for these patterns. I will be making lots of these for Christmas gifts this year.

F
Fiona Johnstone (Cumbernauld, GB)
Love this pattern!

Absolutely love this pattern! Made three already even though I bought the pattern during a heatwave and winter is still a couple months away! I have a few more planned, they're nice and easy to make and the pattern instructions are really well laid out!

C
Claudia (Sydney, AU)
Fabulous pattern

Made this for my husband and children. Was straight forward, satisfying, and has a great result. Recommend measuring heads - my 7yo needed the adult small!

J
Jordanna (Vancouver, CA)
Met & Exceeded Expectations

Great pattern, easy to follow, and reasonably priced. The whole fam is getting one of these come Christmas. 10/10 would purchase from Twig & Tale again!

Customer Reviews

Based on 66 reviews
97%
(64)
3%
(2)
0%
(0)
0%
(0)
0%
(0)
R
Roxanne Seymour (Westlock, CA)
Cousin Eddie Winter Hat

I love this style of hat. Made a few in different sizes
Thanks for the pattern
Easy sew

P
Patricia Cugnod (Grenoble, FR)
a gênions pattern

a very beautiful hat and the instructions are easy

K
Karen-Lee Andrew (Drumheller, CA)
Fun little pattern

Well written pattern succinct and easy to follow. I did have one small glitch where I sewed two seams wrong. I went to their page, asked the question and they had me on my way quite quickly. I have made two hats and see many more in my future. I should also mention I took the recycling challenge and am using thrifted fabric.

C
Clare Pearce (Cardiff, GB)
Lovely hat design

I bought this pattern to make a secret santa present and it went down SO well! I have since made another four and have enjoyed making them all. I made some out of waterproof fabric and fluffy blanket on the inside and they are great in cold, drizzly weather. Absolutely loads of compliments on them too. I measured my girls' heads and they came up as L child but they were a little tight still. I think this is because I used the thick material to line it so would go up a size next time.

C
Camilla Pepe (Vancouver, CA)
Very cute with some fitting problems

I made the aviator hat for my two years old daughter’s Halloween costume as Amelia Earhart with the intention of creating something that she could use all winter… the hat came out super cute but definitely too big and even if someone might say that it’s good she had some room to grow in, she didn’t want to wear it because the hat kept covering her eyes (and when she had the jacket on, it was even worse) so I had to unpick and start over. Eventually I managed to have a hat that she can happily wear. If it wasn’t for the sizing problem I had, the pattern itself is very well done with lots of pictures and clear instructions. I will definitely give it a go again because everyone is complimenting my daughter when she’s wearing her aviator hat!

Thank you for your review - I'm so glad to hear you eventually got a hat you loved! It really is quite darling. I'd be happy to help you troubleshoot fitting if you like - you can email me at support@twigandtale.com and I can go over it with you for future makes!

H
Holly Reid (Caulfield South, AU)
Aviator baby

This was fun to make but I was unsure of the sizing for a 1 1/2 year old. I chose M, but it was too small after all the work. I’ll send it to a friend’s granddaughter going into northern hemisphere winter.

M
M Hexom (Milwaukee, US)
Love this pattern (and Twig and Tale)!

I have made multiple Twig and Tale patterns. As a beginner, I can't begin to explain how thankful I am for these patterns. I will be making lots of these for Christmas gifts this year.

F
Fiona Johnstone (Cumbernauld, GB)
Love this pattern!

Absolutely love this pattern! Made three already even though I bought the pattern during a heatwave and winter is still a couple months away! I have a few more planned, they're nice and easy to make and the pattern instructions are really well laid out!

C
Claudia (Sydney, AU)
Fabulous pattern

Made this for my husband and children. Was straight forward, satisfying, and has a great result. Recommend measuring heads - my 7yo needed the adult small!

J
Jordanna (Vancouver, CA)
Met & Exceeded Expectations

Great pattern, easy to follow, and reasonably priced. The whole fam is getting one of these come Christmas. 10/10 would purchase from Twig & Tale again!